Defect-Free Welding System With 30% More Efficiency

A new robotics platform redefines precision, efficiency, and scalability in semiconductor manufacturing through automated plastic welding.

C-Hawk Technology, California has introduced ‘Roberto’, a unique robotics platform for automating plastic welding processes in semiconductor equipment manufacturing. The platform leverages advanced robotics and AI-driven controls to deliver exceptional precision, efficiency, and scalability. Initial data reveals that Roberto enhances production speed by 25%, improves efficiency by 30%, and reduces error rates by 50%.

“Roberto reflects our contribution to the pursuit of automation, smart factories, and sustainable manufacturing,” said Chase Zunino, chief executive officer, C-Hawk. The system’s real-time feedback ensures defect-free welds and optimal production yield, positioning the company as a leader in automation innovation.

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Designed to address the needs of semiconductor equipment manufacturers and industries requiring ultra-precise and cleanroom-compatible production processes, this platform is the first integrated robotics solution tailored for plastic welding. Its cleanroom-certified design minimises contamination risks, meeting stringent industry standards. The platform also supports manufacturers aiming to scale operations globally, offering faster lead times, consistent quality, and cost efficiencies.

Peri Kasthuri, chief operating officer, C-Hawk noted, “Robotics offer operational efficiencies and are easier to scale than adding and training manpower. Our collaborative robots integrate human-robot team operations in high-precision tasks, setting a benchmark in automation.”

The platform’s adaptability supports both small-scale prototyping and high-volume production, ensuring manufacturers can meet evolving market demands efficiently. Moreover, its energy-efficient operations, including heat source activation only during welding, reduce energy consumption by 50% and minimise waste.

Joo Leong Lee, automation director, C-Hawk emphasised the company’s commitment to workforce development alongside technological advancements. “Our goal is to combine precision engineering with a workforce ready to harness the potential of technologies like the Roberto platform,” he said.

Already operational in the company’s facilities in the U.S. and Asia, Roberto is a game-changer for industries seeking to balance precision manufacturing with sustainability and scalability